Paper
Paper is a thin material mainly used for writing upon, printing upon, drawing or for packaging. It is produced by pressing together moist fibers, typically cellulose pulp derived from wood, rags or grasses, and drying them into flexible sheets. Paper is a versatile material with many uses. Whilst the most common is for writing and printing upon, it is also widely used as a packaging material, in many cleaning products, in a number of industrial and construction processes, and even as a food ingredient – particularly in Asian cultures. Paper, and the pulp papermaking process, was said to be developed in China during the early 2nd century AD by the Han court eunuch Cai Lun, although the earliest archaeological fragments of paper derive from the 2nd century BC in China. The oldest known archaeological fragments of the immediate precursor to modern paper date to 2nd century BC in China. The pulp papermaking process is ascribed to Cai Lun, a 2nd century AD Han court eunuch.[1] With paper an effective substitute for silk in many applications, China could export silk in greater quantity, contributing to a Golden Age. Paper spread from China through the Middle East to medieval Europe in the 13th century, where the first water-powered paper mills were built.[2] In the 19th century, industrial manufacture greatly lowered its cost, enabling mass exchange of information and contributing to significant cultural shifts. In 1844, Canadian inventor Charles Fenerty and German F.G. Keller independently developed processes for pulping wood fibers.[ To make pulp from wood, a chemical pulping process separates lignin from cellulose fibers. This is accomplished by dissolving lignin in a cooking liquor, so that it may be washed from the cellulose fibers. This preserves the length of the cellulose fibers. Paper made from chemical pulps are also known as wood-free papers–not to be confused with tree-free p
per. This is because they do not contain lignin, which deteriorates over time. The pulp can also be bleached to produce white paper, but this consumes 5% of the fibers. Chemical pulping processes are not used to make paper made from cotton, which is already 90% cellulose. The microscopic structure of paper: Micrograph of paper autofluorescing under ultraviolet illumination. The individual fibres in this sample are around 10 µm in diameter. There are three main chemical pulping processes. The sulfite process dates back to the 1840s, and it was the dominant process before the second world war. The kraft process, invented in the 1870s and first used in the 1890s, is now the most commonly practiced strategy. One advantage is a chemical reaction with lignin produces heat, which can be used to run a generator. Most pulping operations using the kraft process are net contributors to the electricity grid or use the electricity to run an adjacent paper-mill. Another advantage is the process recovers and reuses all inorganic chemical reagents. Soda pulping is a specialty process used to pulp straws, bagasse, and hardwoods with high silicate content. Mechanical pulping There are two major mechanical pulps, thermo mechanical pulp (TMP) and groundwood pulp (GW). In the TMP process, wood is chipped and then fed into large steam-heated refiners where the chips are squeezed and made into fibres between two steel discs. In the groundwood process, debarked logs are fed into grinders where they are pressed against rotating stones and made into fibres. Mechanical pulping does not remove the lignin, so the yield is very high, >95%, but also causes paper made from this pulp to yellow and become brittle over time. Mechanical pulps have rather short fibre lengths and produce weak paper. Although large amounts of electrical energy are required to produce mechanical pulp, it costs less than chemical pulp.